Senior Process Engineer, Wet Etch

The Role

T1 is seeking a Senior Wet Etch Engineer to develop, qualify, and own the wet chemical processes used to manufacture TOPCon solar cells at scale, including texturing, cleaning, and etch steps. You’ll apply a physics-based approach to process development, partner across engineering teams, and drive cell efficiency and yield improvement as we bring a new high-volume fab online.

What You'll Do

• Develop, qualify, and own wet processes for TOPCon cell manufacturing, including saw damage removal, alkaline texturing, rear-side etch and polish, edge isolation, and pre-deposition and pre-diffusion cleans
• Own bath chemistry, concentration control, temperature management, dosing, and bath life for alkaline, acidic, and oxidizing chemistries, including HF, KOH/NaOH, and ozone-based steps
• Optimize BSG, PSG, and polysilicon wrap-around removal, texture quality, reflectance, and surface cleanliness to improve cell efficiency, minority carrier lifetime, and passivation performance
• Qualify inline and batch wet process tools from installation through production readiness, partnering with Equipment, Metrology, and Quality on process matching, particle and metal contamination control, and wafer breakage reduction
• Lead root cause analysis for yield excursions and efficiency losses using a first-principles, physics-based approach, and establish inline metrology and control strategies to drive systematic improvement
• Support 24/7 manufacturing operations through rotations, on-call availability, and rapid response to critical production issues
• Drive next-generation wet chemistry formulations, additives, and process development to reduce cost and improve cell performance

Who You Are

• A wet process practitioner — you know wet etch and wet clean well and have hands-on development and manufacturing experience to back it up
• A first-principles thinker who looks for the mechanism behind a result, not just the recipe that produced it
• Rigorous and data-driven, with strong Design of Experiments and statistical analysis skills
• Collaborative and proactive across process, equipment, metrology, quality, and R&D teams
• Energized by the challenge of scaling advanced cell technology in a new fab environment

Qualifications

• Degree in Chemical Engineering, Materials Science, Electrical Engineering, Physics, or a related technical field, or equivalent experience
• 5+ years of hands-on wet process engineering experience in solar cell or semiconductor manufacturing, with a strong preference for TOPCon or other high-efficiency cell technologies
• Deep experience with wet process development, tool qualification, and establishing process baselines and control plans in high-volume manufacturing
• Working knowledge of texturing, cleaning, and etch chemistries and their impact on surface passivation, lifetime, and cell efficiency
• Proficiency with wet process metrology, including reflectance, film thickness, particle and defect inspection, lifetime measurement, and surface analysis techniques
• Strong Design of Experiments skills and statistical analysis capability
• Experience handling hazardous chemicals safely

About T1 Energy

At T1 Energy (NYSE: TE), we build energy. We are an American solar manufacturer building the future of energy abundance. From our headquarters in Austin, Texas, we’re pioneering a domestic solar supply chain with one mission: to invigorate America with scalable, reliable, and low-cost energy.

We started with G1_Dallas, one of the most advanced solar manufacturing facilities in the world. The 5GW facility is located in Wilmer, Texas. It has the capacity to produce more than 20,000 solar modules a day for solar farms that power American homes, businesses, and keep our energy grids resilient.

Next is G2_Austin: Our new solar cell fab in Rockdale, Texas. Its first 2.1GW phase is designed to produce next-generation TOPCon cells beginning in 2027. As the fab grows, it’s expected to support up to 1,800 manufacturing jobs. Modules assembled at G1 can run on cells from G2.

What comes after G2? Come join us and help figure that out. And then build it. The sun has always shone on America. Now you can turn it into abundant electricity.

The T1 Way

We’re all in on the mission, and we pursue it as one team. We move fast, own our results, and treat each other with respect. Egos stay at the door: no one is too senior to roll up their sleeves, and no idea is too small to share. Be sharp, be honest, be human. If you can hold the line and keep a sense of humor, you’ll fit right in.

T1 Energy is an Equal Opportunity Employer. We are committed to creating an inclusive environment for all employees and applicants and do not discriminate on the basis of any legally protected characteristics.